Tag Archives: right angle speed reducer

China best Wp Right Angle 90 Degree Cast Iron Reduction Speed Gearbox Worm Reducer Wpa Wpo Wps Wpx Worm Motor Unit Gear Box gearbox drive shaft

Product Description

Wp Right Angle 90 Degree Cast Iron Reduction Speed Gearbox Worm Reducer Wpa Wpo Wps Wpx Worm Motor Unit Gear Box

 

Features

 

1. Compact structure and simple assembly;
2. Wide speed ranges and high torque;
3. Low noise, good sealing performance, high efficiency;
4. Stable and safe, long lifetime, universal;
5. Multi-structure, various assembling methods

Detailed Photos

 

 

Product Parameters

Specification:

ANG WP Worm reducer
Model WPA WPS WPDA WPDS WPO WPX…
Size 40-250(single-stage)
Input power 0.12kw ~ 33kw
Input speed 750rpm ~ 2000rpm
Reduction ratio 1/10 ~ 1/60(single-stage)
Input motor AC (1 phase or 3 phase) / DC motor
Output torque 6-6050Nm
Install type Foot / CHINAMFG shaft / Hollow shaft…
Material of housing Die-cast iron
Application Food Stuff, Ceramics, Chemical, Packing, Dyeing, Woodworking, Glass, etc.

Our Advantages

 

Company Profile

 

Certifications

 

 

FAQ

 

Q: Can you make the reducer with customization?
A: Yes, we can customize per your request, like flange, shaft, configuration, material, etc.

Q: Do you provide samples?
A: Yes. The sample is available for testing.

Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company have design and development team, we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, or by sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with a different currencies, including USD, EUR, RMB, etc.

Q: How can I know the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

worm gearbox

Self-Locking Properties in a Worm Gearbox

Yes, worm gearboxes exhibit self-locking properties, which can be advantageous in certain applications. Self-locking refers to the ability of a mechanism to prevent the transmission of motion from the output shaft back to the input shaft when the system is at rest. Worm gearboxes inherently possess self-locking properties due to the unique design of the worm gear and worm wheel.

The self-locking behavior arises from the angle of the helix on the worm shaft. In a properly designed worm gearbox, the helix angle of the worm is such that it creates a mechanical advantage that resists reverse motion. When the gearbox is not actively driven, the friction between the worm threads and the worm wheel teeth creates a locking effect.

This self-locking feature makes worm gearboxes particularly useful in applications where holding a load in position without external power is necessary. For instance, they are commonly used in situations where there’s a need to prevent a mechanism from backdriving, such as in conveyor systems, hoists, and jacks.

However, it’s important to note that while self-locking properties can be beneficial, they also introduce some challenges. The high friction between the worm gear and worm wheel during self-locking can lead to higher wear and heat generation. Additionally, the self-locking effect can reduce the efficiency of the gearbox when it’s actively transmitting motion.

When considering the use of a worm gearbox for a specific application, it’s crucial to carefully analyze the balance between self-locking capabilities and other performance factors to ensure optimal operation.

worm gearbox

Worm Gearbox vs. Helical Gearbox: A Comparison

Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:

Aspect Worm Gearbox Helical Gearbox
Efficiency Lower efficiency due to sliding friction between the worm and worm wheel. Higher efficiency due to rolling contact between helical gear teeth.
Torque Transmission Excellent torque transmission and high reduction ratios achievable in a single stage. Good torque transmission, but may require multiple stages for high reduction ratios.
Noise and Vibration Generally higher noise and vibration levels due to sliding action. Lower noise and vibration levels due to smoother rolling contact.
Backlash Higher inherent backlash due to the design. Lower backlash due to meshing of helical teeth.
Efficiency at Higher Speeds Less suitable for high-speed applications due to efficiency loss. More suitable for high-speed applications due to higher efficiency.
Overload Protection Natural self-locking feature provides some overload protection. May not have the same level of inherent overload protection.
Applications Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. Widely used in various applications including automotive transmissions, industrial machinery, and more.

Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.

worm gearbox

What Industries Commonly Use Worm Reducers?

Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:

  • Material Handling: Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
  • Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
  • Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
  • Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
  • Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
  • Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
  • Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
  • Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
  • Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
  • Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.

Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.

China best Wp Right Angle 90 Degree Cast Iron Reduction Speed Gearbox Worm Reducer Wpa Wpo Wps Wpx Worm Motor Unit Gear Box   gearbox drive shaft	China best Wp Right Angle 90 Degree Cast Iron Reduction Speed Gearbox Worm Reducer Wpa Wpo Wps Wpx Worm Motor Unit Gear Box   gearbox drive shaft
editor by CX 2024-02-27

China Hot selling Spiral Bevel Gearbox Box 90 Degree High-Quality Transmission Industrie Right Angle Speed Reducer Alloy Steel Stainless Induction Straight Spiral Bevel Gearboxes bevel gearbox

Product Description

Spiral Bevel Gearbox Box 90 Degree High-Quality Transmission Industrie Right Angle Speed Reducer Alloy Steel Stainless Induction Straight Spiral Bevel Gearboxes

Application of Spiral Bevel Gearbox

Spiral bevel gearboxes are used in a wide variety of applications where it is necessary to transmit power from 1 axis to another at a right angle. Some of the most common applications for spiral bevel gearboxes include:

  • Automotive: Spiral bevel gearboxes are used in automotive applications to transmit power from the engine to the wheels. This allows the vehicle to move CHINAMFG and backward.
  • Machine tools: Spiral bevel gearboxes are used in machine tools to transmit power from the motor to the cutting tool. This allows the cutting tool to move in a variety of directions, including up and down, left and right, and CHINAMFG and backward.
  • Robotics: Spiral bevel gearboxes are used in robotics to transmit power from the motor to the robot arm. This allows the robot arm to move in a variety of directions, including up and down, left and right, and CHINAMFG and backward.
  • Wind turbines: Spiral bevel gearboxes are used in wind turbines to transmit power from the rotor to the generator. This allows the generator to generate electricity.
  • Conveyor belts: Spiral bevel gearboxes are used in conveyor belts to transmit power from the motor to the conveyor belt. This allows the conveyor belt to move materials from 1 place to another.

Spiral bevel gearboxes are a versatile and reliable component that can be used in a wide variety of applications. They are characterized by their ability to transmit power from 1 axis to another at a right angle, which makes them ideal for applications where space is limited or where the need for compactness is a priority.

Here are some of the advantages and disadvantages of spiral bevel gearboxes:

Advantages:

  • Compact size
  • High efficiency
  • Low noise
  • Long life
  • Smooth operation

Disadvantages:

  • Expensive
  • Complex design
  • Can be difficult to maintain

Overall, spiral bevel gearboxes are a versatile and reliable component that can be used in a wide variety of applications. They are characterized by their compact size, high efficiency, and low noise. However, they can be expensive and complex to design and maintain.

Here are some additional details about spiral bevel gearboxes:

  • Spiral bevel gears are made up of 2 interlocking gears, a pinion and a gear. The pinion is the smaller gear, and the gear is the larger gear. The pinion and the gear have spiral teeth that mesh together.
  • Spiral bevel gears are able to transmit power from 1 axis to another at a right angle because of the spiral shape of their teeth. The spiral shape of the teeth allows the gears to mesh smoothly and efficiently.
  • Spiral bevel gearboxes are typically made of steel or cast iron. The type of material used to make the gearbox will depend on the application. For example, a gearbox that will be used in a high-torque application will need to be made of a stronger material, such as steel.
  • Spiral bevel gearboxes are typically lubricated with oil. The oil helps to reduce friction and wear between the gears.
  • Spiral bevel gearboxes can be either open or enclosed. An open gearbox has no cover, while an enclosed gearbox has a cover that protects the gears from dirt and debris.

Spiral bevel gearboxes are a versatile and reliable component that can be used in a wide variety of applications. They are characterized by their compact size, high efficiency, and low noise. However, they can be expensive and complex to design and maintain.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

worm gearbox

How to Install and Align a Worm Reducer Properly

Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:

  1. Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
  2. Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
  3. Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
  4. Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
  5. Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
  6. Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
  7. Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
  8. Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
  9. Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.

It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.

worm gearbox

How to Calculate the Input and Output Speeds of a Worm Gearbox?

Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:

  • Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
  • Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:

    N2 = N1 / (Z1 * i)

Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)

It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.

worm gearbox

Advantages of Using a Worm Reducer in Mechanical Systems

Worm reducers offer several advantages that make them suitable for various mechanical systems:

  • High Gear Reduction Ratio: Worm gearboxes provide significant speed reduction, making them ideal for applications that require a high gear reduction ratio without the need for multiple gears.
  • Compact Design: Worm reducers have a compact and space-saving design, allowing them to be used in applications with limited space.
  • Self-Locking: Worm gearboxes exhibit self-locking properties, which means that the worm screw can prevent the worm wheel from reversing its motion. This is beneficial for applications where the gearbox needs to hold a load in place without external braking mechanisms.
  • Smooth and Quiet Operation: Worm gearboxes operate with a sliding motion between the teeth, resulting in smoother and quieter operation compared to some other types of gearboxes.
  • High Torque Transmission: Worm gearboxes can transmit high torque levels, making them suitable for applications that require powerful torque output.
  • Heat Dissipation: The sliding action between the worm screw and the worm wheel contributes to heat dissipation, which can be advantageous in applications that generate heat during operation.
  • Stable Performance: Worm reducers offer stable and reliable performance, making them suitable for continuous operation in various industrial and mechanical systems.

Despite these advantages, it’s important to note that worm gearboxes also have limitations, such as lower efficiency compared to other gear types due to the sliding motion and potential for higher heat generation. Therefore, selecting the appropriate type of gearbox depends on the specific requirements and constraints of the application.

China Hot selling Spiral Bevel Gearbox Box 90 Degree High-Quality Transmission Industrie Right Angle Speed Reducer Alloy Steel Stainless Induction Straight Spiral Bevel Gearboxes   bevel gearbox	China Hot selling Spiral Bevel Gearbox Box 90 Degree High-Quality Transmission Industrie Right Angle Speed Reducer Alloy Steel Stainless Induction Straight Spiral Bevel Gearboxes   bevel gearbox
editor by CX 2023-09-23

China 1400RPM Worm OEM ODM Right Angle Reducer Wpa 70 Speed Reducers 50 1 agnee worm gearbox

2023-06-19