spiral bevel gearbox

Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox has been created with a particular torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid style ensures highest efficiency whilst getting space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disk (with or without shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 several sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
Most of these options are made feasible by a modular style concept that begins with a cubic casing.
The EP-Series can be an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power transmission, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a reliable and optimized performance.
Features
Readily available in a wide selection of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your machine design.
Below is an array of EP-Series gearboxes. You can get the full products, with technical specs and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electric power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly construction and adaptability. The effective and reliable best performer is available in different versions. Like all Ever-Power spiral bevel gearboxes, they are produced using the modern production approach to ground circular arc the teeth according to Ever-Electric power. For clients, this means greater toothing quality and precision as well as even faster delivery times.
Angular gearbox with sound shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input velocity: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes will be characterised by top quality and robust efficiency by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The get and the steering wheel are mainly made out of Ever-Power spiral gearing providing a quiet, steady and efficient procedure.
Type EP may be the standard version where the bedding contains strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes designed for tranny of high torques in low revolutions. The bearings will be solid conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox manufactured according to client requirements.
Our spiral bevel gearboxes could be supplied with up to four shafts, hollow shaft and with an result torque as high as 1,000 Nm and may become fitted with a electric motor flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes happen to be life-time lubricated and may be provided in a hygienic edition with a lubricant accepted for the food industry, with stainless shafts and with a rustproof yellow chromated gear housing. If there is a want for particular shafts or flanges, we have great encounter in adapting gearboxes – even in smaller amounts – or in designing special gearboxes for example with equipment housings in stainless steel or as accuracy gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears right from the distinctions in helix angles, they may be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, due to the actual fact that manufacture services for straight bevel gears have become rare and the fact that straight bevel gears teeth cannot be polished, producing spiral bevel gears which may be polished superior when it comes to noise reduction, spiral bevel gears are likely to become more common later on.
Bevel gears could be generally categorized by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each possess differing teeth styles, and presently most gears use the Gleason technique. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make us extremely flexible and responsive. We interact together with you, providing information and assistance for your unique program, guiding you through idea, design and manufacture according to your own requirements.
Provides invaluable rewards for customised solutions.
Additional drive shafts and a choice of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for particular requirements such as for example ATEX or for make use of in the meals industry
Various corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time by being extremely precise with very low backlash and very low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The high precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to top quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears will be carefully spaced to allow lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, adaptable locknut design.
Spiral bevel gears are designed for applications that want high speed and huge torque power. They are able to help cut consumer costs by giving long-lasting performance with reduced need for fixes or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced threat of overheating. Curved the teeth and deeper traction between those the teeth ensures greater asset availability to boost flexible performance and lengthen equipment life.
Spiral bevel gears are actually bevel gears with helical teeth positioned in a 90-degree angle. The teeth are designed with hook curve to provide better flexibility and traction. Although they could be considered a hypoid gear, they have no offsets, which indicates they will not slip during operation. This ensures smooth, dependable transmission perfect for high-speed, high-torque applications.