Header – Ever-power Worm Gearbox

EPNMRV030 Aluminium Worm Gearbox

The EPNMRV030 is an ever-power aluminium worm gearbox rated 0.06 – 0.18 kW input and up to 25 Nm output torque across reduction ratios of 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100. Sealed NEMA 48C / IEC 56 compatible housing. Ideal for conveyor, food processing, agricultural, and industrial automation applications requiring compact, corrosion-resistant speed reduction.

Описание

EPNMRV030 Aluminium Worm Gearbox — Overview

The EPNMRV030 delivers expanded torque capacity within a still-compact 30-series aluminium housing, making it the preferred choice for packaging machinery designers and OEM conveyor builders serving the food and consumer goods industries. Weighing just 1.2 kg and accepting input powers up to 0.18 kW, this model bridges the gap between the entry-level EPNMRV025 and the mid-range EPNMRV040. It offers twelve gear ratios from 5:1 to 100:1 — the widest single-stage span in the compact EPNMRV range — allowing OEMs to standardise on one frame across multiple machine variants and reduce spare-parts inventory. Direct IEC B14 flange mounting eliminates adapter plates and shortens drive-train length.

Internal structure of EPNMRV030 aluminium worm gearbox showing worm and wheel

EPNMRV030 Technical Specifications

EPNMRV030 aluminium worm gearbox dimension drawing with all key measurements

General Specifications

Parameter Value
Model EPNMRV030
Input Power (P1) 0.06 – 0.18 kW
Max Output Torque (M2) 25 Nm
Max Radial Force (Fr2) 1620 N
Available Gear Ratios (i) 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
Output Shaft Dia. 16 mm / 0.625 in
Input Shaft Dia. 9.525 mm / 0.375 in
NEMA Input Flange NEMA 48C
IEC Input Flange IEC 56
Unit Weight 1.2 kg
Housing Material Die-cast ADC12 aluminium alloy
Worm Wheel Material High-tensile phosphor bronze
Worm Shaft Material 20CrMnTi alloy steel — case-hardened & ground
Surface Finish Two-coat baked epoxy-polyester
Standard Mounting B3 foot / VS IEC flange / hollow bore
Lubrication ISO VG 220 synthetic gear oil
Input Speed (n1) 1,400 rpm (50 Hz 4-pole reference)

Inch-Series Dimension Reference

Dimension Inch Value Metric Equivalent
A – Body width 2.48 in 63 mm
B – Body height 2.24 in 57 mm
J – Overall length 3.15 in 80 mm
Output shaft dia. 0.625 in 15.9 mm
Input shaft dia. 0.375 in 9.5 mm
NEMA flange 48C IEC 56
Weight 1.2 kg

Performance Data — EPNMRV030 (n1 = 1,400 rpm)

P1 (kW) Ratio (i) n2 (rpm) M2 (Nm) f.s. Fr2 (N)
0.06 5 280 1.8 6.2 597
0.06 7.5 186.7 2.6 4.2 683
0.06 10 140 3.4 3.5 752
0.06 20 70 6.0 2.0 948
0.06 30 46.7 8.0 2.5 1085
0.06 50 28 11 1.5 1286
0.06 80 17.5 14 0.9 1504
0.12 5 280 3.6 3.4 597
0.12 10 140 6.7 2.7 752
0.12 20 70 12 1.5 948
0.12 30 46.7 16 1.3 1085
0.12 50 28 23 0.8 1286
0.18 5 280 5.3 3.4 597
0.18 10 140 10 1.8 752
0.18 20 70 18 1.0 948
0.18 30 46.7 24 0.8 1085

Key Features & Benefits — EPNMRV030

100:1 Single-Stage — No Compound Box

The EPNMRV030 is the only 30-frame single-stage unit reaching 100:1, delivering 14 rpm from a 1,400 rpm motor without a compound gearbox. This simplifies machine design for label applicators, indexing tables, and low-speed turntables.

Direct IEC B14 Flange Integration

The integral VS motor flange eliminates adaptor brackets and associated misalignment risk. Standard IEC 56-frame motors bolt directly, saving assembly time and the premature bearing failures caused by multi-piece adaptor stacks.

Anti-Leak Multi-Lip Output Seal

Triple-lip output shaft seals and a moulded-in O-ring housing joint prevent oil weeping under vibration — critical for food and pharmaceutical packaging lines where lubricant contamination of product triggers a full line shutdown.

Finned Housing Sustains 16-Hour Shifts

The finned ADC12 alloy housing dissipates heat faster than an equivalent cast-iron unit. In packaging machines running multi-shift production, this prevents thermal creep in gear clearances and keeps oil viscosity within design specification.

12 Ratios — One Stocked Part Number

Twelve ratios from 5:1 to 100:1 allow OEMs to use a single frame size across an entire product family, dramatically cutting spare-parts inventory cost and reducing the risk of specifying the wrong model under time pressure.

EPNMRV030 worm shaft and bronze wheel precision gear set

Application Scenarios — Where the EPNMRV030 Excels

Packaging Machinery & Labellers

The EPNMRV030’s 100:1 ratio and 1.2 kg mass make it standard for label-applicator head indexing, shrink-tunnel conveyor drives, and blister-pack feed rollers across Australian and New Zealand FMCG packaging plants. Multiple flange options reduce integration time. Keyword: worm gear reducer for packaging machinery Australia

Packaging line drive using EPNMRV030

Beverage Bottling Line Drives

Sealed housing and food-grade synthetic oil fill suit bottling carousel drives, fill-head rotators, and cooling-tunnel conveyors in wine, beer, and carbonated-drinks plants. Smooth low-speed output minimises bottle tip-over and product spillage at fill stations. Keyword: food-grade worm gearbox for beverage bottling lines

Beverage bottling carousel using EPNMRV030

Modular Conveyor Drives

Short-pitch conveyor modules in electronics assembly, logistics sortation, and cold-chain distribution use the EPNMRV030 as a plug-in unit. Its bolt pattern aligns with standard 80 mm aluminium extrusion profiles for tool-free lane reconfiguration. Keyword: compact worm reducer for modular conveyor belt drives

Modular conveyor drive using EPNMRV030

Pharmaceutical & Lab Automation

Blister-seal indexing units and dispensing carousel drives in pharmaceutical clean rooms choose the EPNMRV030 for its sealed housing that passes routine washdown cycles. Smooth output minimises vibration at precision fill nozzles. Keyword: sealed worm gearbox for pharmaceutical automation

Selection Guide & Comparison — EPNMRV030

How to Select the Right EPNMRV Model

Select the EPNMRV030 when output torque is 10–25 Nm and input power is 0.06–0.18 kW. Ratios 25:1–100:1 suit packaging indexing at 14–56 rpm. Ratios 5:1–20:1 suit faster conveyors at 70–280 rpm. Step up to EPNMRV040 if torque exceeds 25 Nm.

Mounting Positions & Lubrication Notes

Mounting Code Oil Fill Note
Horizontal — foot down B3 Standard fill volume (reference)
Horizontal — foot right B6 Same as B3
Horizontal — foot left B7 Same as B3
Horizontal — foot up B8 Same as B3
Vertical — output shaft down V5 Increase fill ~20% above B3 reference
Vertical — output shaft up V6 Increase fill ~25% above B3 reference

EPNMRV030 vs Traditional Cast-Iron Worm Reducer

Attribute EPNMRV030 (Aluminium) Traditional Cast-Iron Advantage
Weight 1.2 kg ~3.5 kg typical 66% lighter — easier single-person fitting
Single-stage max ratio 100:1 60:1 typical No compound box for 14 rpm output
Oil leak risk Multi-lip seal + O-ring joint Single lip standard Better for food-line contamination control
Thermal management Finned alloy — fast cooling Solid cast iron Sustains 16-hour production shifts
Mounting Foot + IEC B14 flange Foot only standard More machine layout flexibility

Frequently Asked Questions — EPNMRV030

What makes the EPNMRV030 different from the EPNMRV025?

The EPNMRV030 provides a larger 16 mm (0.625 in) output shaft, 25 Nm maximum torque versus 15 Nm, and extends the ratio range to 100:1 with twelve options versus nine in the 025. Input power capacity doubles from 0.09 kW to 0.18 kW. Choose the 030 for packaging machinery requiring ratios of 60:1, 80:1, or 100:1 in a single-stage unit.

Is the EPNMRV030 available with a NEMA input flange?

Yes. The inch series accepts a NEMA 48C flange (0.5 in bore), compatible with standard North American 1/20–1/4 HP motors. This makes the unit suitable for machine exports to the US, Canada, and Mexico without separate adaptor plates.

What output flange options are available?

The EPNMRV030 offers an FA output flange (PCD 54.9 mm, 4 × M6) in addition to solid shaft and hollow bore variants. The FA flange allows direct mounting of conveyor sprockets and indexing discs, reducing radial load on the output shaft bearing versus a cantilevered coupling.

How do I calculate the gear ratio needed for my conveyor?

Divide required belt speed (m/min) by the sprocket pitch-circle circumference (diameter × π) to get the required output rpm. Then divide motor speed (typically 1,400 rpm at 50 Hz) by required output rpm and round to the nearest standard ratio. Example: 28 rpm output needs 1,400 ÷ 28 = 50:1.

Can the EPNMRV030 run in cold-chain refrigerated environments?

Yes, with ISO VG 100 synthetic gear oil replacing the standard VG 220 for operation below 0 °C. The ADC12 aluminium housing retains dimensional stability to −30 °C. Specify low-temperature-rated seal lips if ambient drops below −15 °C continuously.

What is the standard oil fill volume?

Approximately 0.11 litres of ISO VG 220 gear oil in horizontal B3 mounting. Vertical V5/V6 orientations require 0.14–0.16 litres. The sealed housing is maintenance-free under standard duty; inspect oil at 10,000-hour intervals.

Is the EPNMRV030 suitable for continuous 24/7 packaging plant operation?

Yes, provided operating torque and power stay within rated limits. For continuous duty at maximum 0.18 kW, ensure at least 50 mm of clear airspace around the housing for natural convection cooling. In enclosed cabinets add a small fan directed at the housing fins.

Customer Reviews — EPNMRV030

★★★★★

“We standardised on the EPNMRV030 across all our label applicator heads after trialling three reducer brands. Zero oil leaks after 12 months of three-shift operation, and the direct IEC flange mount has saved measurable assembly labour cost.”

Label-applicator drive on high-speed canning line, Victoria

Sarah L.

Pacific Packaging Solutions Pty Ltd — Australia

★★★★★

“The EPNMRV030 at 50:1 ratio fits our blister-pack sealing indexer perfectly. The compact form factor and 1.2 kg weight allow direct mounting on the moving sealing head without adding problematic inertia to the servo control loop.”

Indexing head drive on pharmaceutical blister-pack sealing machine

Hiroshi M.

Nihon Kikai Seizo Co., Ltd — Japan

★★★★☆

“Good quality with consistent dimensions across batches — important for our modular conveyor platform where the gearbox is a plug-and-play component. Dimensionally reliable enough to eliminate incoming inspection for the first six months of supply.”

Conveyor module drive unit, beverage bottling plant

Thomas B.

Europack Machines Ltd — United Kingdom

Related Products & Compatible Accessories

Compatible IEC B14 / NEMA Motors

Standard IEC B14 flange motors (IEC 56) and NEMA 48C frame motors pair directly with the EPNMRV030 VS motor flange. Single-phase and three-phase AC motors from 0.06 kW to 9.2 kW are available from Ever-power as matched gearmotor assemblies.

Output Flanges (FA / FB / FC / FD)

Multiple output flange configurations for the EPNMRV030 allow direct face-mounting to conveyor roller frames, agitator shaft hubs, and indexing disc assemblies without intermediate couplings.

Hollow Output Bore & Torque Arms

Hollow bore variant of the EPNMRV030 eliminates output shaft couplings. Supplied with a torque arm bracket that reacts output torque against the machine frame — ideal for conveyor head-drum and auger shaft-mount installations.

Double-Stage EPNMRV Combinations

The EPNMRV030 can be combined with a larger output stage (e.g., EPNMRV030/130 or EPNMRV025/030) to achieve ratios up to 5,000:1 for ultra-slow precision drives. Contact Ever-power for double-stage selection data.

Torque Limiter & Backstop Options

Torque limiter couplings and mechanical backstops are available as accessories. Backstops prevent reverse rotation on inclined conveyors; torque limiters protect the gearbox from shock overloads in crusher infeed and auger drive applications.

Ever-power factory producing EPNMRV aluminium worm gearboxes

Upgrade Your Packaging & Conveyor Drives Today

The EPNMRV030 is in stock at Ever-power and ready to integrate with your IEC or NEMA motor. Contact us for technical datasheets, volume pricing, or OEM programme details.

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