产品描述
产品描述
主要材料：
1)外壳：铝合金ADC12（尺寸571-090）；压铸铁HT200（尺寸110-150）；
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3）蜗轮：耐磨锡合金 CuSn10-1
详细照片
组合选项：
输入：带输入轴，带方形法兰，带IEC标准输入法兰
输出方式：带扭矩臂、输出法兰、单输出轴、双输出轴、塑料盖
蜗杆减速器有多种组合方式：NMRV+NMRV、NMRV+NRV、NMRV+PC、NMRV+UDL、NMRV+MOTORS
爆炸图：
产品参数
| 老款 | 新型号 | 比率 | 中心距 | 力量 | 输入直径。 | 输出直径。 | 输出扭矩 | 重量 |
| RV571 | 7.5~100 | 25毫米 | 0.06千瓦~0.12千瓦 | Φ9 | Φ11 | 21牛·米 | 0.7公斤 | |
| RV030 | RW030 | 7.5~100 | 30毫米 | 0.06千瓦~0.25千瓦 | Φ9(Φ11) | Φ14 | 45牛·米 | 1.2公斤 |
| RV040 | RW040 | 7.5~100 | 40毫米 | 0.09千瓦~0.55千瓦 | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84牛·米 | 2.3公斤 |
| RV050 | RW050 | 7.5~100 | 50毫米 | 0.12千瓦~1.5千瓦 | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160牛·米 | 3.5公斤 |
| RV063 | RW063 | 7.5~100 | 63毫米 | 0.18千瓦~2.2千瓦 | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230牛·米 | 6.2公斤 |
| RV075 | RW075 | 7.5~100 | 75毫米 | 0.25千瓦~4.0千瓦 | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410牛·米 | 9.0公斤 |
| RV090 | RW090 | 7.5~100 | 90毫米 | 0.37千瓦~4.0千瓦 | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725牛·米 | 13.0公斤 |
| RV110 | RW110 | 7.5~100 | 110毫米 | 0.55千瓦~7.5千瓦 | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050牛米 | 35.0公斤 |
| RV130 | RW130 | 7.5~100 | 130毫米 | 0.75千瓦~7.5千瓦 | Φ24(Φ28,Φ38) | Φ45 | 1550牛米 | 48.0公斤 |
| RV150 | RW150 | 7.5~100 | 150毫米 | 2.2千瓦~15千瓦 | Φ28(Φ38,Φ42) | Φ50 | 84.0公斤 |
GMRV外形尺寸：
| GMRV | 一个 | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | 我 | M | N | 哦 | P | 问 | 拉 | S | T | BL | β | b | t | V |
| 030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
| 040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
| 050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
| 063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
| 075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
| 110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
| 130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
| 150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
公司简介
关于中国制造传输:
我们是位于浙江省杭州市的专业减速器生产厂家。
我们的主要产品是全系列的RV571-150蜗轮减速机，同时还供应GKM准双曲面齿轮箱、GRC直列式螺旋齿轮箱、PC单元、UDL变速器和交流电机、G3螺旋齿轮电机。
产品广泛应用于食品、陶瓷、包装、化工、医药、塑料、造纸、建筑机械、冶金矿山、环保工程以及各种自动化生产线和装配线等领域。
凭借快捷的交货速度、完善的售后服务和先进的生产设备，我们的产品畅销国内外。我们的减速机已出口到东南亚、东欧、中东等地。我们的目标是在保证产品质量的基础上不断研发创新，为减速机行业树立良好的口碑。
包装信息：塑料袋+纸箱+木箱，或根据要求提供。
我们参加了德国汉诺威展览会、浙江PTC博览会和土耳其Win Eurasia展会。
后勤
售后服务
1.维护时间和保修自收到货物之日起一年内.
2.其他服务: 包括模型选择指南、安装指南、问题解决指南等。
常问问题
1.问：你们可以根据客户图纸制作吗？
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.问：你们的付款条件是什么？
A: 30% 生产前支付定金，余款发货前以电汇方式支付。
3.问：您是贸易公司还是制造商？
答：我们是一家拥有先进设备和经验丰富的工人的制造商。
4.Q:What’s your production capacity?
A：8000-9000 件/月
5.问：是否提供免费样品？
答：是的，如果客户同意支付快递费用，我们可以提供免费样品。
6.问：您有任何证书吗？
A：是的，我们有CE认证和SGS认证报告。
联系信息：
潘玲玲女士
如有任何疑问，请随时与我联系。非常感谢您对我们公司的关注！
| 应用： | 汽车、机械、船舶、农业机械、工业 |
|---|---|
| 硬度： | 硬化的牙面 |
| 安装： | 横版 |
| 布局： | 直角 |
| Gear Shape: | Worm Gear |
| 步： | 双步 |
| 示例： | US$ 90/Piece 1 件（最低订购量） | |
|---|
| 定制化： | 可用的 | 定制请求 |
|---|
How to Install and Align a Worm Reducer Properly
Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:
- Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
- Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
- Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
- Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
- Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
- 润滑： Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
- Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
- Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.
It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.
How to Calculate the Efficiency of a Worm Gearbox
Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:
- Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
- Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
- Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%
For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.
It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.
Lubrication Requirements for a Worm Gearbox
Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:
- Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
- Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
- Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
- Lubrication Points: Identify all the lubrication points on the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
- Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
- Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
- Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.
Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.
editor by CX 2023-09-21