Categories: 中国蜗轮箱

China Hot selling Gear Unit Right Angle RV Worm Gearbox for Transmission Device gearbox design

产品描述

 

产品描述

主要材料:
1)外壳:铝合金ADC12(尺寸571-090);压铸铁HT200(尺寸110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3)蜗轮:耐磨锡合金 CuSn10-1

详细照片

组合选项:
输入:带输入轴,带方形法兰,带IEC标准输入法兰
输出方式:带扭矩臂、输出法兰、单输出轴、双输出轴、塑料盖
蜗杆减速器有多种组合方式:NMRV+NMRV、NMRV+NRV、NMRV+PC、NMRV+UDL、NMRV+MOTORS

爆炸图:

产品参数


老款   
新型号 比率 中心距 力量 输入直径。 输出直径。 输出扭矩 重量
RV571 7.5~100 25毫米 0.06千瓦~0.12千瓦 Φ9 Φ11 21牛·米 0.7公斤
RV030 RW030 7.5~100 30毫米 0.06千瓦~0.25千瓦 Φ9(Φ11) Φ14 45牛·米 1.2公斤
RV040 RW040 7.5~100 40毫米 0.09千瓦~0.55千瓦 Φ9(Φ11,Φ14) Φ18(Φ19) 84牛·米 2.3公斤
RV050 RW050 7.5~100 50毫米 0.12千瓦~1.5千瓦 Φ11(Φ14,Φ19) Φ25(Φ24) 160牛·米 3.5公斤
RV063 RW063 7.5~100 63毫米 0.18千瓦~2.2千瓦 Φ14(Φ19,Φ24) Φ25(Φ28) 230牛·米 6.2公斤
RV075 RW075 7.5~100 75毫米 0.25千瓦~4.0千瓦 Φ14(Φ19,Φ24,Φ28) Φ28(Φ35) 410牛·米 9.0公斤
RV090 RW090 7.5~100 90毫米 0.37千瓦~4.0千瓦 Φ19(Φ24,Φ28) Φ35(Φ38) 725牛·米 13.0公斤
RV110 RW110 7.5~100 110毫米 0.55千瓦~7.5千瓦 Φ19(Φ24,Φ28,Φ38) Φ42 1050牛米 35.0公斤
RV130 RW130 7.5~100 130毫米 0.75千瓦~7.5千瓦 Φ24(Φ28,Φ38) Φ45 1550牛米 48.0公斤
RV150 RW150 7.5~100 150毫米   2.2千瓦~15千瓦 Φ28(Φ38,Φ42) Φ50 84.0公斤

GMRV外形尺寸:

GMRV 一个 B C C1 D(H8) E(h8) F G G1 H H1 M N P S T BL β b t V
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8 120

公司简介

关于中国制造传输:
我们是位于浙江省杭州市的专业减速器生产厂家。
我们的主要产品是全系列的RV571-150蜗轮减速机,同时还供应GKM准双曲面齿轮箱、GRC直列式螺旋齿轮箱、PC单元、UDL变速器和交流电机、G3螺旋齿轮电机。
产品广泛应用于食品、陶瓷、包装、化工、医药、塑料、造纸、建筑机械、冶金矿山、环保工程以及各种自动化生产线和装配线等领域。
凭借快捷的交货速度、完善的售后服务和先进的生产设备,我们的产品畅销国内外。我们的减速机已出口到东南亚、东欧、中东等地。我们的目标是在保证产品质量的基础上不断研发创新,为减速机行业树立良好的口碑。

 包装信息:塑料袋+纸箱+木箱,或根据要求提供。
我们参加了德国汉诺威展览会、浙江PTC博览会和土耳其Win Eurasia展会。 

后勤

售后服务

1.维护时间和保修自收到货物之日起一年内.
2.其他服务包括模型选择指南、安装指南、问题解决指南等。

常问问题

1.问:你们可以根据客户图纸制作吗?
   A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.问:你们的付款条件是什么?
   A: 30% 生产前支付定金,余款发货前以电汇方式支付。
3.问:您是贸易公司还是制造商?
   答:我们是一家拥有先进设备和经验丰富的工人的制造商。
4.Q:What’s your production capacity?
   A:8000-9000 件/月
5.问:是否提供免费样品?
   答:是的,如果客户同意支付快递费用,我们可以提供免费样品。
6.问:您有任何证书吗?
   A:是的,我们有CE认证和SGS认证报告。

联系信息:
潘玲玲女士
如有任何疑问,请随时与我联系。非常感谢您对我们公司的关注!

应用: 汽车、机械、船舶、农业机械、工业
功能: 分配功率、改变驱动扭矩、改变驱动方向、改变转速、降低转速
布局: 直角
硬度: 硬化的牙面
安装: 横版
步: 双步
示例:
US$ 10/Piece
1 件(最低订购量)

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定制请求

Calculating Gear Ratio in a Worm Reducer

The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:

Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft

For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.

It’s important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system’s ability to resist backdriving.

When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.

Diagnosing and Fixing Oil Leakage in a Worm Gearbox

Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:

  1. Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
  2. Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
  3. Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
  4. Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
  5. Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
  6. Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
  7. Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
  8. Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
  9. Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
  10. Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.

If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.

Types of Worm Gear Configurations and Their Uses

Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:

  • Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
  • Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
  • Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring precise motion control, such as CNC machines and robotics.
  • Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
  • Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
  • Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.

Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.


editor by CX 2023-10-07

ep

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