worm reduction
Our standard 700 Series – the heart of EP swiftness reducer product line – has been serving industry reliably for over a decade. Its proven modular design has set the sector standard for functionality and may be the most imitated product in the current worm gear rate reducer marketplace. But why settle for a knock-off when you can have the original – from EP.
Specifications
11 basic solitary reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for much longer operating life.
Its multi-position mounting versatility allows for installation in virtually any position.
Housings are straddle-milled, best and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure great, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for optimum durability, as well as greater precision during worm and gear alignment.
EP 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures convenience of large torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in almost any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal lifestyle.
Both 2D and 3D CAD drawings are available in our eCatalog.
EP worm gearboxes have earned a popularity to be an industry benchmark worldwide. Our achievement originated from our relentless drive for top quality with state-of-the-artwork technology, all while offering worm gearboxes happen to be affordable prices. High flexibility accorded through a wide choice of mounting options, shaft configurations and electric motor interfaces, makes the EP worm gearbox the default decision for the market. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating an extremely versatile drive system.
EP Worm gearboxes provide high torque with low swiftness gear ratio. Being simple and compact in style, these gears can perform higher gear ratio than the helical gears. These worm decrease gears having screw type qualities act like helical gears, but its helix angle is typically comparatively larger) and its own body is normally quite lengthy in the axial direction. The gears in these gearboxes can be correct or left-handed dependant on the purpose.
Mounting option include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (solitary or double), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a kind of interlocking gear composed of a good worm shaft and worm wheel. The worm is shaped just like a screw and the worm wheel can be a kind of gear machined to have a tooth profile with the same configuration.
The operation of a worm gear is similar with that of a bolt and nut. The principle is the same as a nut that has been fixed to ensure that it cannot rotate and therefore progresses in the axial direction when the bolt can be turned.
The design of a worm gear is considered through the relationship between the rack and spur gear on the middle plane of the worm wheel.
Features
Substantial reduction ratio One rotation of the worm rotates the worm wheel by one tooth. For this reason, in a 1 speed reduction gears, the wheel could be manufactured thus that it will be rotated 1/60 (1/120 in special applications).
Orthogonal shaft The shafts are aligned orthogonally due to the structure. This characteristic makes it possible to layout the turning tranny direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm can be clockwise or counterclockwise (generally clockwise). It is possible to transformation the rotation path of the worm wheel by changing the screw direction.
A multitude of shaft layouts The wide selection of shaft layouts is one of the top features of interlocking gears.For instance, right shaft output, still left shaft output, dual shaft input and dual shaft output, etc., combine for a complete of 14 types (Determine 2) and, if attachment orientations are included, it is possible to select from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel can be characteristic because the contact can be linear and the relative slide is fantastic. In comparison to rolling power transmission, sound and vibration are really low. Because of this, this technology is used to drive medical tools, elevators and escalators, etc.
The principal specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1～1(at an input of 1800 rpm)
Output torque(N・m) 20～66
Input speed(rpm) 0～1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4～30(at an input of 1800 rpm)
Output torque(N・m) 900～3570
Input speed(rpm) 0～1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3～255(at an input of 1800 rpm)
Output torque(N・m) 50～56600
Input speed(rpm) 0～1800
Key points when choosing a worm reduction gears
Selection
When choosing a worm reduction gears, the procedures for selecting the correct gear are described in the manufacturer catalogs and the series and models ought to be selected according to those procedures. Particular care ought to be taken in important areas such as for example selecting the strain index, calculating the overhang load and examining the heat rated potential from the manufacturer.
Cautions during use
When utilizing a worm decrease gears, the heat produced during the initial amount of use is high and running-in operation at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is key to sufficiently attaining the performance of the worm reduction gears.
Maintenance and inspection
After completing running-in operation (approximately 50 hours), it’s important to change the lubricating oil and to change the lubricating oil after that about 1 time each year according to the operation manual furnished by the manufacturer.
Product Description
The Worm Decrease Gear Box is supplied by our company is of supreme quality. Our products are created through the use of premium quality material and enhance technology at our vendors end. They are widely used in a variety of sectors. Our items are easily available at a very low market prices.
Motor Mount Frame Options
TEC Motors, worm decrease gearbox.
Option A good-160 B5 Frame, Flange Mount.
Choice B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Mount.
High efficiency and secure operation. High load capacity and overload functions. Result Torque = (Ability (kW) x 9550 (Regular))/ Gearbox output speed (rpm).
Higher ratios available on request reliant on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are actually milestones for the industry worldwide. They succeeded in merging uncompromising top quality with stateoftheart technology amd renown price effectiveness.Absolute flexibility is given by the wide selection of several installation options, shaft configurations and electric motor interface, all offered as standard. The helicalworm and the doubleworm version, with or without the torque limiter, also accumulate, creating a highly versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 level C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears can be found in two series: X and H.
The series X, having a worm and worm wheel set, is available in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell housing + coupling) offers great versatility to match a broad selection of applications and higher efficiency compared to the compact brand XC, where in fact the emphasis is on space effectiveness.
Series H supplies the same features as series X with an extra plus: a spur gear pre-stage at the insight end provides higher efficiency and a good broader selection of ratios than the X series.
Body sizes 110 and 90 feature a cast-iron casing cast enbloc, whereas smaller sizes make use of die-cast aluminium housings. The worm shaft is produced from casehardened and hardened alloy steel and ground-finished.
The worm wheel includes a cast iron hub with cast bronze insert. Hollow result shaft comes as standard.
Broad range of options available:
second input, result flange, single or dual extension result shaft, torque limiter with through cable, torque arm.