مصنوعات کی تفصیل
RV series Characteristics
- RV – Sizes:–150
- Input Options: with input shaft, With Square flange,With Input Flange
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
- Ratios between 5 and 100
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Size 030 and over are painted with RAL 5571 blue
- Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap
Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.
| WORM GEARBOX | |||||
| SNW SERIES | Output Speed Range: | ||||
| Type | Old Type | Output Torque | Output Shaft Dia. | 14rpm-280rpm | |
| SNW030 | RV030 | 21N.m | φ14 | Applicable Motor Power: | |
| SNW040 | RV040 | 45N.m | φ19 | 0.06kW-11kW | |
| SNW050 | RV050 | 84N.m | φ25 | Input Options1: | |
| SNW063 | RV063 | 160N.m | φ25 | With Inline AC Motor | |
| SNW075 | RV075 | 230N.m | φ28 | Input Options2: | |
| SNW090 | RV090 | 410N.m | φ35 | With Square flange | |
| SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
| SNW110 | RV110 | 725N.m | φ42 | With Input Shaft | |
| SNW130 | RV130 | 1050N.m | φ45 | Input Options4: | |
| SNW150 | RV150 | 1550N.m | φ50 | With Input Flange |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
Packing
Delivery
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| درخواست: | Motor, Machinery, Dumbwaiter, Sugar Mills, and Kinds of Equipments |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction, Lower Rotation Speed |
| Layout: | Worm and Wrom Wheel |
| سختی: | سخت دانت کی سطح |
| تنصیب: | Horizontal Type |
| مرحلہ: | Single-Step |
| حسب ضرورت: | دستیاب ہے۔ | اپنی مرضی کے مطابق درخواست |
|---|
کیا ہیوی ڈیوٹی مشینری میں ورم گیئر باکس استعمال کیا جا سکتا ہے؟
جی ہاں، ایک کیڑا گیئر باکس ہیوی ڈیوٹی مشینری میں استعمال کیا جا سکتا ہے اور اس کی موروثی خصوصیات اور فوائد کی وجہ سے اکثر ایسی ایپلی کیشنز کے لیے منتخب کیا جاتا ہے:
- ہائی ٹارک ٹرانسمیشن: ورم گیئر باکسز زیادہ ٹارک بوجھ کو منتقل کرنے کی صلاحیت کے لیے جانا جاتا ہے، جو انہیں ہیوی ڈیوٹی مشینری کے لیے موزوں بناتا ہے جس کے لیے اہم پاور ٹرانسمیشن کی ضرورت ہوتی ہے۔
- لوڈ کی تقسیم: ورم گیئرز کا ڈیزائن کیڑے اور کیڑے کے پہیے کے دانتوں کے درمیان بوجھ کی مضبوط تقسیم اور بہترین رابطہ فراہم کرتا ہے۔ یہ ان کی بوجھ اٹھانے کی صلاحیت کو بڑھاتا ہے، جس سے وہ قبل از وقت پہننے یا ناکامی کے بغیر بھاری بوجھ کو سنبھالنے کے قابل بناتا ہے۔
- کومپیکٹ ڈیزائن: ورم گیئر باکسز کمپیکٹ ہوتے ہیں اور ایک ہی مرحلے میں اعلی کمی کا تناسب پیش کرتے ہیں۔ اس سے پیداوار کی رفتار کو کم کرنے کے لیے اعلی ان پٹ کی رفتار کو کم کرنے کی اجازت ملتی ہے، جو اکثر ہیوی ڈیوٹی مشینری میں درکار ہوتی ہے۔
- اوورلوڈ تحفظ: ورم گیئرز میں قدرتی سیلف لاکنگ کی خصوصیت ہوتی ہے، جس کا مطلب ہے کہ گیئر کو بیرونی قوتوں کے ذریعے آسانی سے پیچھے نہیں چلایا جا سکتا۔ یہ فیچر موروثی اوورلوڈ تحفظ فراہم کرتا ہے، اچانک بوجھ بڑھنے کی صورت میں گیئر باکس اور مشینری کو پہنچنے والے نقصان کو روکتا ہے۔
- ہموار آپریشن: ورم گیئر باکسز ہموار اور مستحکم آپریشن پیش کرتے ہیں، جو ہیوی ڈیوٹی مشینری کے لیے اہم ہے جہاں درستگی اور کنٹرول شدہ حرکت ضروری ہے۔
However, when considering the use of a worm gearbox in heavy-duty applications, it’s important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.
مجموعی طور پر، ورم گیئر باکسز مختلف صنعتوں بشمول کان کنی، تعمیرات، مینوفیکچرنگ، وغیرہ میں ہیوی ڈیوٹی مشینری کے لیے موزوں ہیں۔
Worm Gearbox Applications in Robotics and Automation
Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:
- Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
- Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
- Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
- Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
- Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
- Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
- Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
- Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
- Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.
Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.
Types of Worm Gear Configurations and Their Uses
Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:
- Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
- Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
- Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring precise motion control, such as CNC machines and robotics.
- Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
- Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
- Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.
Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.
editor by CX 2024-04-09