stainless steel worm reducers

stainless steel worm reducers
EP 700 Series STAINLESS Worm Gear Acceleration Reducers | Ever-Power Gear
The Original Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Acceleration Reducer has been a foundation in food and beverage applications for decades. As a innovator in worm equipment technology, Ever-Power Equipment continues to boost product efficiency by developing innovative designs to meet more stringent demands and anticipated tightening of federal rules in the meals and beverage industry.
Blending trusted 700 Series worm gearing with a forward thinking new exterior design, the stainless 700 series has been optimized to withstand the harshest washdown circumstances. The units feature reliable 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted areas made to prevent particle accumulation and pooling liquids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted one, but investing in a more corrosion resistant gearbox saves cash and makes the most sense over time. Unmatched product overall performance in extremely caustic washdown applications combined with first class customer support makes Ever-Power Gear your initial choice for swiftness reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates virtually all toned surfaces and prevents foreign matter accumulation or standing fluid
Elimination of all exposed hardware promotes easy surfaces to optimize clean down effectiveness
Lubed forever with H1 rated food grade lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-band to minimize ingress of particles or fluids
Polished matte finish maintains clean appearance throughout operation
Optional ruthless washdown seal available
Available in hollow and solid output shaft
Stainless Steel, Heavy-duty Correct angle (SSHdR) series worm gearboxes are made with 304 stainless. All reducer surfaces are polished and rounded to prevent organism growth on surfaces. SSHdR series Hollow Result Bore reducers can be found in speed ratios which range from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-stuffed with EP food grade lubricant.
“EP” series Flange Input – Hollow Bore Output series stainless steel correct angle worm gear reducers are stocked as finished goods with hollow result bore sizes which range from 1” to 2-3/16” with available center distances which range from 1.75 to 3.25 inches. All motor insight flanges are NEMA C-face quill style designs and each unit comes pre-filled with EP food grade lubricant. Stainless Steel bushing kits are sold separately to permit for a greater number of mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic covers supplied to fill up unused mounting slots
0-ring provided upon input flange to prevent moisture intrusion
Pre-loaded with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear STAINLESS gear reducers offer superior corrosion protection. They are rust proof and able to withstand the harshest conditions. The stainless steel housing, cover and external hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
6 sizes available with ratings to 17 HP.
Available in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with premium Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide prolonged existence through increased resistance to high temperature, abrasion and chemicals.
O-ring on face of input flange offers a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, floor and polished to provide efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure that you receive the highest quality product.
Ultimate application flexibility with all-angle installation provisions, the widest selection of accessory bases and flanges and the biggest selection of stock reducer styles.
Mounting dimensions are interchangeable with most industry standard reducers.
EP Stainless Steel
Right Angle / Heavy Washdown Duty Stainless Steel Speed Reducer
This Stainless Steel reducer is built for Heavy Duty Washdown applications and is resistant to numerous forms of wear. This is exactly what you would like to use for severe environmental conditions.
STAINLESS STEEL WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming increasingly difficult to get your machine to meet up the HACCP and EHEDG regulations, while your customers vulue this a growing number of. The stainless worm gearbox drive plan Ever-Power enables you to stay affordable but satisfy tcustomer demants.
The Ever-Power stainless steel worm gearbox types are created to meet the guidelines. Consequently, they are resistant to an intensive cleaning regime, is made of hygienic components and are also dead spots, and horizontal surfaces as much as possible, avoided. Of course, the material of these products is stainless steel.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, meals quality seals and hygienic style.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Created for heavy-duty washdown
◦ Rust free casing, flange, and shafts are ideal for food industry
◦ Ideal for tough environments and corrosive applications
◦ Internal bladder adjusts to high temperature and pressure – No dependence on a surface breather
◦ Heat-treated metal worm shaft w/ floor thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-ring repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Engine Inputs
◦ One year limited warranty
Ever-Power Stainless Steel S Series right-position worm reducer is perfect for harsh washdown conditions in food processing or other applications with high temperature/high pressure sprays. The S Series comes regular supplied with synthetic oil for lifetime lubrication and is comprised of a stainless steel housing that is created for protection in washdown applications, also made for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox selection of top quality. The series originated specifically for the food industry and various other industries where there are continually stringent requirements for the resistance of the materials and the easy-to-clean style.
The gearboxes are made from a smooth stainless gear casing, they are life lubricated and can of course be given oil approved for the meals industry. Oil seals are standard made of nitrile rubber.
To reduce the risk of bacterial growth, the design is characterised by smooth machined areas without unnecessary flanges, recesses and installation holes. It is also possible to order the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other modifications are performed on request including such as for example stainless spindle gears.
In situations where you want a complete hygienic gear motor, we can provide the EP-gearboxes fitted with stainless AC or servo motor.
Resistant to cleaning with drinking water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This ensures that the products can be cleaned with water under pressure from all directions. To attain an overall protection of IP66 by assembly of gearboxes and engine, you must make use of a gasket of nitrile rubber for the joint. This means that the gear motors are well suited for free mounting with out a traditional stainless basic safety cover in areas where hygiene requirements are highest. Hidden resources of pollution can therefore be avoided.
The gearboxes are as standard given a center range of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque of up to 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts offered and will be requested during product selection. To purchase, please get in touch with Bison at 1.800.ATBISON (282.4766) and ask to speak to an Automation Specialist. Online selection and buying coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless precision motion gearboxes are created for sterile manufacturing conditions. The product’s smooth surface area and curved contour allows for easy cleaning and bacteria-free surfaces, ideal for meals digesting and pharmaceutical applications. The product is designed and ranked to IP69k providing maximum protection against contaminant ingress in addition to leak free operation.
Catalogued models of Ever-Power Gear’s well-known stainless steel 700 Series acceleration reducers are now available with standard 2-day delivery. Procedure improvements possess yielded the industry’s best standard business lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless steel reducers, are made for maximum corrosion resistance and superior performance in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline is also designed for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to ensure fast delivery.
All SS700 models are NSF Qualified and also have many maintenance-friendly features including electropolished exterior complete, sealed motor flange, and covered hardware. To prevent miniscule niches that may host microbial contamination, the nameplate offers been laser marked to supply a smooth uninterrupted surface. A large internal essential oil reservoir, filled with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for a wide range of operating temps and extended service lifestyle.