Penerangan Produk
RV series Characteristics
- RV – Sizes:–150
- Input Options: with input shaft, With Square flange,With Input Flange
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
- Ratios between 5 and 100
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Size 030 and over are painted with RAL 5571 blue
- Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap
Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.
| WORM GEARBOX | |||||
| SNW SERIES | Output Speed Range: | ||||
| Type | Old Type | Tork Output | Output Shaft Dia. | 14rpm-280rpm | |
| SNW030 | RV030 | 21N.m | φ14 | Applicable Motor Power: | |
| SNW040 | RV040 | 45N.m | φ19 | 0.06kW-11kW | |
| SNW050 | RV050 | 84N.m | φ25 | Input Options1: | |
| SNW063 | RV063 | 160N.m | φ25 | With Inline AC Motor | |
| SNW075 | RV075 | 230N.m | φ28 | Input Options2: | |
| SNW090 | RV090 | 410N.m | φ35 | With Square flange | |
| SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
| SNW110 | RV110 | 725N.m | φ42 | With Input Shaft | |
| SNW130 | RV130 | 1050N.m | φ45 | Input Options4: | |
| SNW150 | RV150 | 1550N.m | φ50 | With Input Flange |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
Packing
Delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Permohonan: | Motor, Jentera, Jentera Pertanian |
|---|---|
| Fungsi: | Speed Reduction |
| Susun atur: | Corner |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Pemasangan: | Vertical Type |
| Langkah: | Single-Step |
| Penyesuaian: | Tersedia | Permintaan Tersuai |
|---|
Can a Worm Gearbox Be Used in Heavy-Duty Machinery?
Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:
- High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
- Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
- Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
- Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
- Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.
However, when considering the use of a worm gearbox in heavy-duty applications, it’s important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.
Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.
Adakah Pengurang Cacing Memerlukan Penyelenggaraan yang Kerap?
Pengurang cacing biasanya memerlukan penyelenggaraan yang kurang kerap berbanding beberapa jenis kotak gear lain disebabkan oleh reka bentuk dan ciri operasinya. Walau bagaimanapun, penyelenggaraan masih penting untuk memastikan prestasi optimum dan jangka hayat yang panjang. Berikut adalah beberapa perkara penting yang perlu dipertimbangkan:
- Pelinciran: Pelinciran yang betul adalah penting untuk kotak gear cacing. Periksa tahap dan kualiti pelincir secara berkala untuk mengelakkan haus dan terlalu panas. Pelincir perlu ditukar seperti yang disyorkan oleh pengilang.
- Pemeriksaan: Periksa kotak gear secara berkala untuk tanda-tanda haus, kerosakan atau kebocoran minyak. Periksa sebarang bunyi, getaran atau perubahan prestasi yang luar biasa yang mungkin menunjukkan masalah.
- Pengetatan dan Penjajaran: Periksa dan ketatkan sebarang pengikat yang longgar dan pastikan kotak gear dijajarkan dengan betul. Ketidakjajaran yang tidak betul boleh menyebabkan peningkatan haus dan kecekapan yang berkurangan.
- Penyelenggaraan Meterai: Periksa dan selenggara pengedap untuk mengelakkan kebocoran minyak dan bahan cemar daripada memasuki kotak gear.
- Pembersihan: Pastikan kotak gear bersih daripada serpihan dan bahan cemar yang boleh menjejaskan prestasinya. Pembersihan yang kerap boleh mencegah haus dan kerosakan pramatang.
- Beban dan Kelajuan: Pastikan kotak gear beroperasi dalam had beban dan kelajuan yang dinilai. Melebihi had ini boleh menyebabkan haus yang dipercepat dan potensi kegagalan.
- Keadaan Persekitaran: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.
While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.
Jenis-jenis Konfigurasi Gear Cacing dan Kegunaannya
Konfigurasi gear cacing berbeza-beza berdasarkan susunan cacing dan gear yang digunakannya. Berikut adalah jenis biasa dan aplikasinya:
- Peralatan Cacing Penyelubung Tunggal: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
- Peralatan Cacing Sampul Berganda: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
- Peralatan Cacing Tanpa Tekak: This type has a cylindrical worm without a throat. It’s suitable for applications requiring precise motion control, such as CNC machines and robotics.
- Peralatan Cacing Tekak: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
- Gear Cacing Bukan Modular: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
- Gear Cacing Modular: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.
Memilih konfigurasi gear cacing yang sesuai bergantung pada faktor seperti kapasiti beban, kecekapan, ketepatan dan keperluan aplikasi. Pakar kotak gear yang berunding boleh membantu menentukan konfigurasi terbaik untuk keperluan khusus anda.
editor by CX 2024-03-07