Penerangan Produk
S Series Helical Worm Gear Reducer /Gear Motor/Motor Reducer/gear units/gearbox with CE Certificate
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Technical data
| Product Name | S Series Helical Worm Gear Reducer /Gear Motor/Motor Reducer/gear units/gearbox with CE Certificate |
| Kuasa | 0.12KW~30KW |
| Nominal output torque | 9~ 8425N · m |
| Output speed | 0.1 ~ 374r/min |
| Gear material | 20CrMnTi alloy steel |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Machining precision of gears | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Efficiency | 95%~96% (depends on the transmission stage) |
| Bearing output mode | Parallel output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Installation Instructions
Profil Syarikat
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Certifications
Packaging & Shipping
Soalan Lazim
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Permohonan: | Motor, Jentera, Jentera Pertanian |
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| Fungsi: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Susun atur: | Vertical Output |
| Penyesuaian: |
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Shipping Cost:
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Is it Possible to Reverse the Direction of a Worm Gearbox?
Yes, it is possible to reverse the direction of a worm gearbox by changing the orientation of either the input or output shaft. However, reversing the direction of a worm gearbox can have some implications that need to be considered:
- Efficiency: Reversing the direction of a worm gearbox can potentially affect its efficiency. Worm gearboxes are typically more efficient in one direction of rotation due to the design of the worm and worm wheel.
- Tindak balas: Reversing the direction of rotation might lead to increased backlash or play in the gearbox, which can impact precision and smooth operation.
- Pelinciran: Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
- Load: Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
- Noise and Vibration: Direction reversal can sometimes result in increased noise and vibration due to changes in gear engagement and meshing behavior.
If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.
Diagnosing and Fixing Oil Leakage in a Worm Gearbox
Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:
- Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
- Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
- Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
- Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
- Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
- Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
- Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
- Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
- Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
- Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.
If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.
Jenis-jenis Konfigurasi Gear Cacing dan Kegunaannya
Konfigurasi gear cacing berbeza-beza berdasarkan susunan cacing dan gear yang digunakannya. Berikut adalah jenis biasa dan aplikasinya:
- Peralatan Cacing Penyelubung Tunggal: Konfigurasi ini menawarkan transmisi dan kecekapan tork yang tinggi. Ia digunakan dalam aplikasi tugas berat seperti peralatan perlombongan dan jentera perindustrian.
- Peralatan Cacing Sampul Berganda: Dengan luas sentuhan yang diperluas, jenis ini memberikan kapasiti beban yang lebih tinggi dan kecekapan yang lebih baik. Ia digunakan dalam aplikasi aeroangkasa, robotik dan jentera jitu.
- Peralatan Cacing Tanpa Tekak: Jenis ini mempunyai cacing berbentuk silinder tanpa tekak. Ia sesuai untuk aplikasi yang memerlukan kawalan gerakan yang tepat, seperti mesin CNC dan robotik.
- Peralatan Cacing Tekak: Menampilkan tekak dalam cacing, konfigurasi ini menawarkan penglibatan yang lancar dan kapasiti beban yang lebih tinggi. Ia digunakan dalam penghantar, lif dan aplikasi automotif.
- Gear Cacing Bukan Modular: Dalam reka bentuk ini, cacing dan gear merupakan satu set yang sepadan, menghasilkan jaringan dan kecekapan yang lebih baik. Ia digunakan dalam pelbagai industri di mana penyesuaian adalah penting.
- Gear Cacing Modular: Jenis ini membolehkan pertukaran komponen cacing dan gear, memberikan fleksibiliti dalam reka bentuk dan penyelenggaraan. Ia biasanya digunakan dalam penghantar, pengadun dan sistem pengendalian bahan.
Memilih konfigurasi gear cacing yang sesuai bergantung pada faktor seperti kapasiti beban, kecekapan, ketepatan dan keperluan aplikasi. Pakar kotak gear yang berunding boleh membantu menentukan konfigurasi terbaik untuk keperluan khusus anda.
editor by CX 2024-03-28
