Description du produit
Overview
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Quick Details
Gearing Arrangement: Worm Brand Name: EED
Input Speed: 1400 rpm Output Speed: 14 rpm to 186 rpm
Rated Power: 0.06 ~ 4KW Output Torque: 2.6-479N.M
Color: Blue/Silver or on request Origin: ZHangZhoug, China (Mainland)
Warranty: 1 Year Application: Industry
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Supply Ability
Supply Ability: 20000 Piece/Pieces per Month
Extra Service: OEM is welcome
QC System: ISO9001:2008
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Packaging & Delivery
Package: Wooden box/Paper carton
Port: HangZhou/ZheJiang or on request
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| TYPE | Worm Gear Speed Reducer/Worm Gearbox |
| MODEL | NMRV series size:571,030,040,050,063,075,090,110,130,150 |
| RATIO | 5,7.5,10,15,20,25,30,40,50,60,80,100 |
| COLOR | Blue(RAL5571)/Silver grey (RAL9571) or on your request |
| MATERIAL | Housing:Aluminum alloy |
| PACKING | Wooden box/Paper carton |
| BEARING | C&U |
| SEAL | SKF |
| WARRANTY | 1 Year |
| INPUT POWER | 0.09KM-15KM |
| USAGES | Foodstuffs, Ceramics, Packing, Chemicals, Pharmacy, Plastics, Paper-making, Machine-tools |
| IEC FLANGE | IEC standard flange or on request |
| LUBRICANT | Shell or Henry |
About CHINAMFG since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamping field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR, XDF, XDK, XDS have reached the advanced technique index of the congeneric European and Janpanese products. We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders of non-standard products, such as gears, shafts, punching parts ect, according to customers’ drawings or samples.
Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, gear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling machines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and so on. We have advanced testing equipments as well.
Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw material, heat treatment, surface finishing and so on.
The most advantage of the speed reducer is the technique of cobber clad, which can enhance the occlusal force between the bronze and core wheel.
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
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| Dureté: | Surface dentaire durcie |
| Installation: | as for Request |
| Mise en page: | Worm and Wormwheel |
| Gear Shape: | Worm Gear |
| Étape: | Single-Step |
| Personnalisation : | Disponible | Demande personnalisée |
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How to Install and Align a Worm Reducer Properly
Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:
- Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
- Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
- Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
- Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
- Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
- Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
- Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
- Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.
It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.
Applications des réducteurs à vis sans fin en robotique et automatisation
Les réducteurs à vis sans fin jouent un rôle crucial dans diverses applications de robotique et d'automatisation grâce à leurs caractéristiques et avantages uniques. Voici quelques applications courantes où ils sont utilisés :
- Mouvement du bras robotisé : Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- Systèmes de convoyage : Dans les chaînes de production automatisées, les réducteurs à vis sans fin sont utilisés pour entraîner les convoyeurs et déplacer avec précision les matériaux ou les produits le long des chaînes d'assemblage.
- Positionnement de précision : Les réducteurs à vis sans fin sont utilisés dans les systèmes de positionnement de précision, tels que ceux que l'on trouve dans les robots de prélèvement et de placement et les machines CNC. Ils garantissent des mouvements précis et répétables.
- Mécanismes de panoramique et d'inclinaison : Les réducteurs à vis sans fin sont utilisés dans les mécanismes de panoramique et d'inclinaison des caméras de surveillance, des caméras robotisées et des capteurs. Leur système d'autoblocage contribue à stabiliser et à maintenir l'angle souhaité.
- Portails et portes automatisés : Les réducteurs à vis sans fin sont utilisés dans les systèmes automatisés de portails et de portes pour contrôler leurs mouvements d'ouverture et de fermeture de manière fluide et sûre.
- Manutention des matériaux : Dans les entrepôts et les centres de distribution, les robots utilisent des réducteurs à vis sans fin pour manipuler et soulever des objets, ce qui améliore l'efficacité de la manutention.
- Robotique médicale : Les réducteurs à vis sans fin sont utilisés dans les robots médicaux pour les interventions chirurgicales, les équipements de diagnostic et les dispositifs de rééducation, garantissant des mouvements précis et contrôlés.
- Robots industriels : Les robots industriels utilisent des réducteurs à vis sans fin pour diverses tâches, notamment le soudage, la peinture, l'assemblage et l'emballage, où des mouvements précis sont essentiels.
- Équipements de test automatisés : Dans les applications de test et d'inspection, les réducteurs à vis sans fin assurent le mouvement et le positionnement nécessaires à des tests et des mesures précis.
- Industrie agroalimentaire : Les réducteurs à vis sans fin sont utilisés dans les systèmes automatisés de traitement et d'emballage des aliments, garantissant un mouvement hygiénique et précis des produits.
Les réducteurs à vis sans fin sont privilégiés dans ces applications en raison de leur compacité, de leur couple élevé, de leur système autobloquant et de leur capacité à fournir une transmission à angle droit. Toutefois, le choix du réducteur approprié nécessite de prendre en compte des facteurs tels que la charge, la vitesse, le rendement et les conditions environnementales.
What Industries Commonly Use Worm Reducers?
Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:
- Manutention des matériaux : Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
- Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
- Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
- Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
- Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
- Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
- Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
- Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
- Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
- Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.
Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.
editor by CX 2023-10-09